Foam Solutions
With over 25 years of expertise in foam manufacturing, ERS United provides tailor-made production and supply solutions for the mattress, furniture, and textile industries. Our foam division transforms U.S. market insights into scalable production systems engineered for comfort, performance, and sustainability.
Production covers densities from 18D to 55D, supporting all variations including standard, viscoelastic (memory), gel-infused, flame-retardant (FR), molded, colored, and grey foams. Each product can be supplied as blocks or precision-cut parts, fully optimized for Roll-Pack / Bed-in-a-Box systems.
”All formulations meet U.S. market and safety standards, ensuring dimensional stability and consistent performance.“
Product Range & Technical Capabilities
Product Portfolio
- Standard Foams: Conventional comfort layers for bedding and furniture applications.
- Visco Foams: High-density, slow-recovery memory foams engineered for ergonomic comfort.
- Gel-Infused Foams: Enhanced temperature regulation for long-term pressure relief.
- FR Foams: Flame-retardant formulations meeting U.S. and European safety standards.
- Molded Foams: Precision-molded structures for industrial and seating solutions.
Technical Features
- Flexible density range between 18–55 DNS
- ±1% cutting tolerance with automated precision lines
- FR and REACH-certified raw materials
- Roll-pack compression & recovery testing
- OEM customization (size, packaging, branding, sampling)
Production & Quality Process
ERS United maintains a fully traceable production line monitored by digital systems to ensure consistency in density, rebound, and elasticity values. Each batch undergoes compression durability tests and odor balance control to meet U.S. Amazon logistics and roll-pack standards.
Our laboratory team continuously refines foam chemistry for improved breathability and long-term stability.
Applications & Advantages
Application Areas
- Mattress and Bedding Industry
- Upholstered Furniture & Seating Systems
- Automotive Interiors
- Acoustic & Thermal Insulation
Advantages
- Lightweight structure with high resilience
- Dimensional stability under roll-pack conditions
- Superior comfort-to-weight ratio
- Certified compliance with U.S. and EU fire safety standards
- Global shipping and OEM flexibility
